Extrusion Science

Extrusion

aluminum extrusion processes

National Industries

Precision, Innovation, and Unmatched Capability

At National Industries, precision is at the core of everything we do. Our advanced aluminum extrusion processes are powered by cutting-edge technology and a deep commitment to excellence, enabling us to deliver top-tier accuracy and quality. Utilizing state-of-the-art laser technology, we ensure exceptional tolerance in every product we manufacture, meeting the most stringent specifications across a wide range of industries.

We pride ourselves on our ability to produce custom cut lengths that are specifically tailored to meet the unique requirements of each client. Whether it’s for transportation, aerospace, electronics, or renewable energy, our ability to provide custom profiles makes us the go-to partner for those seeking innovative, high-performance aluminum solutions.

Extrusion Division

Pushing the Boundaries of Technological Advancement

Our extrusion division exemplifies technological advancement and continuous innovation. We operate multiple production plants, each equipped with advanced machinery and processes designed to handle a wide variety of extrusion requirements. With press sizes ranging from 4 inches to 20 inches, including India’s largest extrusion press at 86 MN, we have the capability to meet the most demanding industrial applications with unmatched precision and efficiency.

Our facilities are designed to optimize every aspect of the extrusion process, from material preparation to final production. By leveraging advanced design and development capabilities, we create custom solutions that not only meet but exceed industry standards, delivering products that set new benchmarks for performance and reliability.

aluminum extrusion processes

Annual Production Capacity: 60,000 Tons

National Industries boasts a formidable production capacity of 60,000 tons per year, making us one of the leading aluminum extrusion manufacturers in the industry. This scale of production enables us to fulfill high-volume orders while maintaining the highest standards of quality and precision.

Homogenized Casting Billet for Superior Performance

We employ a continuous in-house homogenized casting process that ensures optimal performance during the extrusion process. This cutting-edge technology allows us to produce billets with uniform composition, enhancing the mechanical properties and consistency of the extrusions. By focusing on ultra-performance billets, we ensure that our products perform reliably across diverse industrial applications.

aluminum extrusion processes

X-ray Color Sorting and Shredding Cycle: Aluminum Recycling

As part of our commitment to sustainability and quality, we utilize an X-ray color sorting system for high-efficiency aluminum material separation. This system processes up to 5 metric tons per hour, ensuring that only the highest-quality aluminum scrap is recycled. Our shredding cycle further refines the material, ensuring that it meets the stringent standards required for use in our extrusion processes.

Rotary Melt Furnaces: Enhanced Aluminum Melting Capacity

To ensure optimal melt quality, National Industries operates four rotary melt furnaces, each capable of handling 6 to 18 tons per batch. These furnaces are integral to our production process, allowing us to produce consistent, high-quality molten aluminum that meets the rigorous demands of extrusion. This advanced melting capacity enables us to produce high-performance extrusions that are both strong and lightweight.

aluminum extrusion processes

End-to-End Traceability for Assured Quality

Quality control is a cornerstone of our operations at National Industries. We offer end-to-end traceability throughout the entire extrusion process, from raw material sourcing to final delivery. This ensures that each product is manufactured to the highest standards and can be tracked throughout its lifecycle, giving our clients peace of mind and confidence in the quality and reliability of our extrusions.

aluminum extrusion processes

Aluminum Extrusion

Why Choose National Industries?

Precision Expertise

Advanced laser technology ensures exceptional tolerance, delivering unmatched accuracy and quality.

Custom Solutions

We specialize in producing custom cut lengths and profiles tailored to meet the specific needs of our clients.

High Capacity

With an annual production capacity of 60,000 tons, we are capable of handling large-scale orders while maintaining strict quality standards.

Technological Leadership

With India’s largest extrusion press and state-of-the-art facilities, we are uniquely positioned to handle the most demanding extrusion applications.

Sustainability

Our X-ray color sorting and shredding systems, along with our rotary melt furnaces, enable us to recycle aluminum efficiently and produce sustainable solutions.

End-to-End Traceability

Our comprehensive traceability system ensures that every product meets the highest levels of quality assurance.

aluminum extrusion processes

Custom Profile Production

Our expertise in custom profile production allows us to serve a wide range of industries, including transportation, aerospace, electronics, and renewable energy. Whether you need lightweight solutions for the automotive sector or high-strength components for defense and aerospace applications, National Industries is equipped to provide tailored extrusion solutions that meet the unique challenges of your industry

We pride ourselves on our ability to push the boundaries of aluminum extrusion, offering solutions that are highly specialized, cost-effective, and technologically advanced. Our clients rely on us to deliver precision-engineered products that meet their exacting requirements, and we consistently deliver on that promise.

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